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Service

Rust Repair

Rust repair means cutting out the rotten steel and welding in new metal, not painting over it. We do it on gates, trailers, steel door frames and railings, then prime and paint so it holds up.

Rust repair

Rust Repair: how we handle it

Gulf Coast humidity is hard on steel. Gates, trailer frames, railings and the bottoms of steel door frames stay damp, the paint cracks, and rust starts working underneath. By the time you see bubbling or flaking, the metal below is often thin or gone.

Paint over rust and it comes right back through. The fix that lasts is to cut back to clean, solid steel, weld in new metal where the old is too thin to save, grind it smooth and seal it with primer and paint. Our before-and-after photos show exactly that.

Common problems we fix

  • Rust holes in gates

    Bottom rails, lock boxes and hinge areas rot first. We cut out the bad section and weld in new steel shaped to match.

  • Rusted trailer frames

    Tongues, crossmembers, jack mounts and corners. We cut back to solid metal and plate or replace the weak part.

  • Steel door frames rusting at the floor

    Jambs rust where they meet the threshold. We grind out the rust, repair the frame, then prime and paint.

  • Railings rusting at the base

    Posts rust where they meet concrete or wood. We cut out and rebuild the base so the rail is solid again.

  • Flaking and bubbling paint

    Often a sign of rust underneath. We open it up, see how far it goes, and repair what’s actually there.

  • Rust around hardware

    Latches, hinges and lock boxes trap water. We rebuild around the hardware and put it back on.

What’s included

  • Opening up the rust to see how far it goes
  • Cutting back to clean, solid steel
  • Welding in new metal where the old is too thin
  • Grinding the repair smooth
  • Primer and paint over the repaired area
  • Masking off floors, walls and hardware before we work

Catching rust early saves money. A small rust spot is a quick patch; a rail that’s rusted through takes more steel and more time. If you’re seeing bubbling paint or orange streaks, send us a photo now rather than later.

We can usually tell a lot from pictures, and we’ll tell you honestly if a piece is too far gone and worth replacing instead.

Our work

Rust repair photos

Real Triple D jobs. No stock photos.
Close-up of a steel door frame jamb rusted and flaking at the floor line
Before
The steel door frame after the repair: solid, smooth and painted black at the threshold
After
  1. Rusted steel door frame jamb masked off with green tape, ready for the rust to be ground outMasked
  2. Repaired door frame jamb smoothed and filled, ready for primerRepaired
  3. Steel door frame painted black with masking paper still protecting the wall and floorPainted

Steel door frame rust

A steel door frame was rusting out where it meets the floor. We masked it off, ground out the rust, repaired and smoothed the jamb, then primed and painted it.

Before: Close-up of a steel door frame jamb rusted and flaking at the floor line. After: The steel door frame after the repair: solid, smooth and painted black at the threshold.

  • Trailer tongue plate rusted through around the jack mount, ground back to bright steel around the hole
  • Repaired trailer jack mount painted black, the jack post standing square on its new plate
  • Rust along the bottom of a steel door frame where it meets the tile threshold
See all our work

FAQ

Rust repair: common questions

Can’t I just sand it and paint over the rust?

For light surface rust, sometimes. Once the steel is pitted, thin or has holes, paint won’t hold and the rust comes back. That’s when it needs to be cut out and replaced with new metal.

Do you paint after the repair?

Yes. Every rust repair gets primer and paint over the new steel and the welds. We match black and other common colors as closely as we can.

Can you repair rust on a steel door frame?

Yes. We’ve repaired steel door frames that rusted at the floor line: ground out the rust, repaired and smoothed the jamb, primed and painted, with the floor and walls masked off.

How do you price rust repair?

From photos. Text us a close-up of the rust and a picture of the whole piece and we’ll send you a price. Estimates are free, and small jobs are welcome.

Triple D Metal Solutions

Rusted, broken or bent? Text us a photo.

Send a picture of the job and we’ll text back a price. Free estimates, small jobs welcome.

(832) 993-5622 · Every day, 7 AM – 5 PM · Se habla español